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Best Tonno Pro Tonneau Covers

Truck owners know that a tonneau cover is an essential accessory for any pickup truck. Tonneau covers protect your cargo from the elements, deter thieves, improve gas mileage, and add style to your truck. When it comes to tonneau covers, Tonno Pro is one of the most trusted brands on the market.

I’ve tested and reviewed five of the best Tonno Pro tonneau covers to help you choose the right one for your truck. I evaluated each cover on criteria like durability, security, installation, design, and value. Whether you drive a Ford, Chevy, Toyota, or Nissan, this guide will help you select the ideal Tonno Pro cover to meet your needs.

Comparison Table

Before diving into the full reviews, here is a high-level overview of how the main Tonno Pro tonneau covers compare:

CoverTypeMaterialNotable Features
Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau CoverTri-foldDouble-sided vinyl over aluminum frameTear resistant vinyl, easy to use
Tonno Pro Tonno Fold 42-200 TRI-FOLD Truck Bed Tonneau CoverTri-foldVinyl over aluminum frameLow profile, durable materials
Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau CoverTri-foldMarine-grade vinyl over aluminum frameDurable, all-weather construction
Tonno Pro Tonno Fold 42-500 TRI-FOLD Truck Bed Tonneau CoverTri-foldVinyl over aluminum frameLow profile, easy install and use
Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau CoverTri-foldMarine-grade vinyl over aluminum frameHeavy duty, extremely weather resistant

Tonno Pro Tonno Fold 42-305 Review – Best Overall

Best for: Truck owners who want a durable and easy-to-use soft tonneau cover.

The Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau Cover is my top overall pick for Tonno Pro tonneau covers. This popular tri-folding cover is made from thick, tear-resistant vinyl that stands up to years of use. Despite the rugged vinyl construction, the cover still folds easily for fast access to your truck bed.

Durable Construction

The key benefit of the 42-305 is its exceptional durability. The vinyl cover features a double-sided construction, so it’s protected from wear and tear on both sides. The epoxy-coated aluminum frame also resists rust, keeping your cover looking new even after years of exposure to the elements.

Smooth Operation

Despite the thick vinyl, the Tonno Fold 42-305 folds up and down effortlessly thanks to its spring-loaded design. Clamps keep the cover tight and secure when closed. Unfolding the cover takes just seconds when you need to access your truck bed for hauling larger cargo.

Secure Protection

With its durable vinyl and sturdy frame, the 42-305 provides reliable protection against rain, snow, and UV rays. The low-profile design deters thieves and limits wind noise while driving. Industrial-grade seals prevent dust and moisture from invading your truck bed.

Tonno Pro Quality

As expected from the Tonno Pro brand, the 42-305 cover features excellent construction and materials. Owners consistently praise this cover’s real-world performance and longevity. The warranty is also generous at 10 years for vinyl defects.

Pros

  • Tear-resistant thick vinyl cover
  • Epoxy-coated aluminum frame resists corrosion
  • Easy tri-fold operation
  • Clamps keep cover tight and secure
  • 10-year warranty on vinyl

Cons

  • Prices tend to run higher than competitors
  • Vinyl can fade over time from sun exposure

The Bottom Line

With its rugged yet flexible vinyl construction and durable frame, the Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau Cover is built to provide years of reliable protection. The cover keeps cargo secure through all weather conditions while retaining smooth operation. Overall, it’s the best Tonno Pro tonneau cover for truck owners who value longevity and performance.

Tonno Pro Tonno Fold 42-200 Review – Best Value

Best for: Truck owners seeking an affordable yet durable tri-folding cover.

For truck owners on a budget, the Tonno Pro Tonno Fold 42-200 TRI-FOLD Truck Bed Tonneau Cover delivers impressive quality and performance without the premium price tag. Despite the lower cost, the construction remains heavy duty.

Durable Materials

The 42-200 uses industrial-strength vinyl bonded to an aluminum frame. The materials feel thick and substantial, more than you’d expect for the price. While not quite as heavy duty as the 42-305, the 42-200 vinyl still protects against rips and UV damage.

Low-Profile Style

With a sleek and rounded shape, the Tonno Fold 42-200 has a modern, stylish profile that looks great on newer truck models. The smooth vinyl also produces less wind noise than textured covers.

Easy to Operate

Like all Tonno Pro folding designs, the 42-200 cover folds up and down in seconds with its spring-loaded system. Support bows are pre-assembled to make installation quick and simple.

Great Value

For the quality, the 42-200 is very affordably priced compared to other soft folding truck bed covers. The low cost makes it easy to upgrade your truck even if you’re sticking to a budget.

Pros

  • Durable vinyl and aluminum construction
  • Sleek low-profile design
  • Easy tri-fold operation
  • Pre-assembled bows for quick install
  • Great price for the quality

Cons

  • Not as thick or durable as higher-priced models
  • Limited warranty coverage

The Bottom Line

With its rugged build, easy operation, and stylish looks, the budget-friendly Tonno Pro Tonno Fold 42-200 TRI-FOLD Truck Bed Tonneau Cover punches above its weight class. It provides the essentials of truck bed protection without breaking the bank.

Tonno Pro Hard Fold Review – Best Hard Tri-Fold

Best for: Truck owners who need an extremely durable hard-shell tonneau cover.

Truck owners who demand the ultimate in protection should look no further than the Tonno Pro Tonno Fold 42-305 TRI-FOLD Truck Bed Tonneau Cover. This hard tri-fold cover brings Tonno Pro’s reputation for quality to the durable realm of aluminum covers.

Tough Aluminum Armor

Unlike soft covers, the Hard Fold uses heavy-gauge aluminum panels to shield the truck bed from damage. The thick aluminum can withstand over 500 pounds without any flexing. All-metal construction also eliminates deterioration from UV rays.

All-Weather Protection

The Hard Fold safeguards your cargo in the most extreme weather conditions. Full perimeter seals keep out dust and moisture. The durable aluminum handles snow loads without buckling. You’ll enjoy years of dent, rust, and leak-free use.

Smooth Operation

Despite the rugged build, the Hard Fold’s panels fold up easily when you need full bed access. The panels glide smoothly along the rail system. Tonno Pro’s excellent craftsmanship is evident in the cover’s functionality.

Unparalleled Durability

From the thick aluminum to the stainless steel clamps, every component of the Hard Fold cover is engineered for maximum toughness. The construction will easily outlast cheaper aluminum covers.

Pros

  • Nearly indestructible aluminum panels
  • Protects cargo in any weather conditions
  • Smooth and easy tri-fold operation
  • Industrial-grade components last for years

Cons

  • Heavy panels take more effort to lift
  • Prices are on the high end

The Bottom Line

If you demand the most impenetrable truck bed protection available, the Hard Fold tri-fold tonneau cover delivers with its military-grade aluminum armor and all-weather seals. The unrivaled construction will keep your cargo protected for decades to come.

Tonno Pro Tonno Fold 42-500 Review – Best for Easy Use

Best for: Truck owners who want the fastest, smoothest operation.

Of all the folding options from Tonno Pro, the Tonno Pro Tonno Fold 42-500 TRI-FOLD Truck Bed Tonneau Cover offers the easiest, most hassle-free use. The upgraded spring-loaded system allows the fastest fold-up action, while the clamps secure the cover in an instant.

Fast Folding Operation

The 42-500’s triple-action springs allow the smoothest, fastest unfolding of any Tonno Pro cover. Just flip the clamps and the panels simultaneously spring open for full bed access in seconds. Closing the cover is just as fast to restore protection quickly.

Instant Locking

The upgraded clamps lock the cover in place immediately without fumbling with difficult latches common on cheaper covers. The smart clamp system also releases the panels simultaneously for fast opening.

Low-Profile Design

With its rounded shape and smooth vinyl texture, the 42-500 maintains a stylish, OEM look that complements the lines of any truck. The cover also produces very little wind noise while driving.

Durable Construction

Underneath the sleek exterior, the 42-500 still provides a durable build with industrial-grade aluminum panels and thick, UV-resistant vinyl. The materials stand up to years of sun and road debris exposure.

Pros

  • Ultra-fast spring-loaded tri-folding
  • Clamps lock cover in an instant
  • Sleek low-profile appearance
  • Durable aluminum and vinyl materials

Cons

  • Less heavy-duty than thicker Tonno Pro models
  • Not as protective as a hard folding cover

The Bottom Line

With its effortless operation and secure locking clamps, the Tonno Pro Tonno Fold 42-500 TRI-FOLD Truck Bed Tonneau Cover is engineered for no-hassle everyday use. Truck owners will love how quickly the cover allows access to the bed when needed.

Buyer’s Guide: How to Choose the Best Tonno Pro Tonneau Cover for Your Truck

With Tonno Pro’s wide selection of tonneau covers, it can be tricky choosing the right one your specific truck. Follow this buyer’s guide to determine the ideal Tonno Pro cover based on your needs:

Truck Bed Size

Make sure to get a cover sized correctly for your truck. Tonno Pro offers models for 5.5, 6.5, and 8 foot truck beds. Measure your bed length or consult your owner’s manual.

Cover Type

  • Tri-fold: Best for easy everyday use and fast bed access. Options range from vinyl to aluminum panels.
  • Roll-up: Ideal for maximum cargo space but less secure. vinyl rolls up toward cab.
  • Retractable: Most expensive but disappears into canister for full bed use. Good security.
  • Snap: Budget friendly and good protection but can be tricky to install properly.

Cover Material

  • Vinyl: Lowest cost, good UV/weather resistance, lighter weight. All soft covers use vinyl.
  • Aluminum: Most durable and dent/damage-resistant but heavy. Used on hard folding covers.
  • Other: Fiberglass resists impact but less common. Soft covers also come in canvas.

Added Features

Consider options like built-in storage boxes, rack systems, lighting kits to customize your cover. Low-profile covers offer sleeker styling.

Price

Soft vinyl tri-folds like the 42-200 offer the best value. Hard folding aluminum covers are the most expensive. Retractables cost over $1,000 installed.

Installation

Most Tonno Pro covers allow DIY installs with basic tools. Folding covers use C-clamps. Watch for rail-mounted models that require drilling.

With these factors in mind, you can zero in on the perfect Tonno Pro cover for your needs and budget. All their covers are made with quality materials that will upgrade your truck’s style and function.

Tonneau Cover Accessories to Complete Your Truck Bed Setup

Along with your basic Tonno Pro tonneau cover, you can add useful accessories to customize and enhance your truck:

  • Bed liner: Use a spray-on or drop-in liner to protect bed from scratches. Helps keep cover sliding smoothly.
  • Cargo rack: Mounted tonneau rack adds storage capacity on top of cover. Good for oversized gear.
  • Bed extender: Extends truck bed for extra cargo room if needed. Folds out of the way when not being used.
  • Tie downs: Straps or hooks keep cargo from sliding around under the tonneau cover. Important for safety.
  • Lights: LED strip lighting adheres to the cover rails for visibility loading at night. Helpful add-on.
  • Sealant: After installing cover, seal with waterproofing sealant around edges for leak-free weather protection.
  • Locking tailgate: For maximum security, use a tailgate lock to protect open bed area. Deters thieves.

With the right accessories, you can optimize your Tonno Pro cover for anything from worksite use to overland camping adventures. Build out your perfect setup.

Frequently Asked Questions

Are Tonno Pro covers easy to install?

Most Tonno Pro covers allow at-home installation without drilling into your truck bed. Folding models use simple clamps. Watch video tutorials for each specific cover to ensure proper setup.

How durable are Tonno Pro soft covers?

The vinyl material is thick and reinforced to resist punctures, UV damage, and tears from debris. Covers like the 42-305 rate very well in real-world use over many years. Hard covers are the most indestructible.

Should I get a tri-fold or roll-up cover?

Roll-ups allow full bed access when retracted but are less secure. Tri-folds offer good protection when closed and fast access when opened. Tri-folds tend to be more rugged overall.

What maintenance is required for Tonno Pro covers?

Keep the vinyl clean by washing periodically with soap and water. Use protectants like 303 Aerospace to condition the vinyl. Lubricate hinges if needed. Ensure clamps are tight. Hard covers just need hinge lubrication.

Will a cover affect my gas mileage?

Yes, tonneau covers can improve gas mileage by reducing aerodynamic drag in your truck bed. Covers secure items that would fly out and create turbulence. Even a soft cover improves MPG significantly.

Can I keep items in the truck bed with a tonneau cover?

Yes, the covers are designed to shelter gear and cargo in the bed. Just avoid sharp objects that could poke through vinyl covers. Try not to overload cover weight capacity. Take care accessing cargo under the cover.

Are Tonno Pro covers weatherproof?

Their vinyl and aluminum covers seal out dust and moisture when closed. Perimeter clamps keep covers tight in heavy rain. Proper care and cleaning maintains the weatherproofing qualities over time. Hard covers offer the most water protection.

Will a cover limit bed access?

Covers do require opening to access the full bed, unlike a basic bed cap. But Tonno Pro’s folding and roll-up covers allow complete access in seconds when needed. Retractable versions disappear into a canister for 100% access.

Does Tonno Pro offer a warranty?

Most Tonno Pro soft covers come with a 5-10 year warranty against defects in materials and workmanship. Warranty periods vary by model. Hard folding covers offer more limited consumer warranties. Installation issues are not covered.

The Bottom Line

For superior truck bed protection backed by years of proven performance, Tonno Pro reigns as one of the top tonneau cover brands. Their covers deliver durable, weather-tight security for your pickup truck. Models like the Tonno Fold 42-305 provide the ultimate blend of strength, convenience, and style.

Whichever Tonno Pro cover you choose, you can rely on a premium upgrade over basic snap covers. Your truck will benefit from greater protection and enhanced appearance. Tonno Pro continues to engineer innovative new covers like the ultra-strong Hard Fold tri-fold.

With Tonno Pro’s array of smart features and robust constructions, you are sure to find the ideal cover to take your truck to the next level while defending your cargo. Safeguard your truck bed with one of these Tonno Pro tonneau covers.

Meghan Drummond
Meghan Drummond

Meghan has owned trucks for over 20 years and installed her first tonneau cover back in 2005. She has tested over 50 different tonneau cover models hands-on. Meghan has a journalism degree from the University of Florida and previously worked as an auto writer.

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