If you have a tonneau cover on your truck bed, you know how important that Velcro strip is for keeping it securely fastened. But over time, the hook and loop closure can wear out or get damaged. Replacing your tonneau cover Velcro strip ensures you can keep your truck bed covered and your cargo protected. But with so many options online, how do you know where to find the right Velcro strips for your tonneau cover?
What Should I Look for When Buying Replacement Velcro Strips?
When shopping for new Velcro strips for your tonneau cover, there are a few key factors to consider:
Is it Compatible With My Tonneau Cover Brand and Model?
- The most important thing is ensuring you get Velcro strips made specifically for your particular tonneau cover. Brands like TruXedo, Tyger Auto, Access, and others have custom strips designed to fit their covers.
What Size Velcro Do I Need?
- Measure the original strips and get the same length and width replacements. Tonneau Velcro is often sold in kits with strips of common sizes like 1/2″, 1″, or 1 1/2″ wide.
Should I Get Heavy Duty Velcro?
- For tonneau covers exposed to the elements, heavy duty Velcro can better withstand vibration, moisture, and frequent opening/closing. Industrial strength Velcro will last longer than standard versions.
Does it Come With Adhesive for Easy Installation?
- Many replacement Velcro strips come with adhesive backing so you can easily peel and stick them into place. This makes installation much simpler compared to sewing strips on.
Where Can I Buy Velcro Strips for My Tonneau Cover?
Now that you know what to look for, where are the best places to purchase replacement Velcro strips for tonneau covers? Here are some good options:
Shop the Brand’s Website
- Going straight to the source, most tonneau cover manufacturers sell compatible Velcro strips for their products. Check TruXedo, Tyger Auto, BakFlip, Extang, and others.
Amazon
- Search “tonneau cover Velcro” on Amazon and you’ll find kits for major brands. Helpful reviews can help verify proper sizing and fit. Prime shipping is convenient.
Auto Parts Stores
- Stores like AutoZone, O’Reilly Auto Parts, Napa Auto Parts, and Advance Auto Parts stock common tonneau Velcro sizes in their stores and online. You can get strips immediately versus waiting for shipping.
Online Retailers
- Websites like eBay, Walmart, RealTruck, and 4WP offer tonneau Velcro strips at good prices. Online retailers may have hard-to-find sizes versus local auto parts stores.
DIY Replacement Kits
- Some tonneau owners opt to save money and replace Velcro using generic kits with adhesive-back hook and loop strips. But fit may not be perfect.
What Are the Best Brands for Replacement Velcro Strips?
Using Velcro strips specifically designed for your tonneau cover brand and model is highly recommended. But some brands consistently make quality Velcro kits compatible with major tonneau covers:
- TruXedo – Their Velcro kits are made to perfectly fit their tonneau covers like the Lo Pro, Edge, and TruXport.
- Tyger Auto – They manufacture Velcro strips to seamlessly replace worn strips on Tyger Auto soft roll up covers.
- Access – This company sells replacement Velcro for Access brand roll-up and folding covers.
- Extang – Extang makes their own Velcro kits for their tonneau covers that match OEM specs.
- AES Industries – They produce industrial strength Velcro tonneau kits designed to last longer than factory strips.
How Do I Measure My Tonneau Cover Velcro Size?
To find the right replacement strips, you’ll need to measure your current Velcro. Here are some tips:
- Remove the old Velcro completely from the rails or cover. This gives you the full length.
- Use a tape measure to measure the length and width in inches. Round to the nearest 1/2 inch.
- Note whether you have one long strip or two shorter ones. Measure each strip separately.
- For width, measure at the thickest part of the Velcro. It may taper thinner at the edges.
- Write down the dimensions so you remember when shopping for new strips.
Knowing the length, width, and quantity of your current Velcro strips ensures you get the proper size replacements.
Can I Install the New Velcro Strips Myself?
Installing new Velcro strips on your tonneau cover is usually a simple DIY job. Here are some tips for self-installation:
Ensure Proper Fit Before Removing Old Velcro
- Test fit the new Velcro strips in place first before peeling off the old strips. This verifies correct sizing before permanent install.
Thoroughly Clean the Mounting Surface
- Remove all debris, dirt, and residue from your tonneau rails or cover where the strips will adhere. Use rubbing alcohol to clean.
Follow the Velcro Kit Instructions Carefully
- Kits with adhesive strips will have specific directions on peeling the backing and firmly pressing into place. Take your time for optimal bond.
Apply Firm Pressure for Full Adhesion
- Don’t just tack the Velcro on lightly. Really press down across all areas for maximum sticking power. Rub over the length with your hands.
Let the Adhesive Cure Before Use
- Allow the adhesive several hours, even overnight, to fully cure before reinstalling your tonneau cover. This helps prevent strips peeling up.
With the right preparation and patience during application, you can successfully replace your tonneau’s Velcro strips. But be sure to refer to your manufacturer’s guidance for any cover-specific instructions.
What Do I Do if My Tonneau Velcro Won’t Stick?
Over time, especially on older tonneau covers, the vinyl or fabric surface can become difficult for Velcro adhesive to grip onto. Here are some tips if your new strips won’t properly stick:
Lightly Rough Up the Mounting Surface
- Use 240+ grit sandpaper to scuff up the tonneau mounting area just enough for the adhesive to cling to.
Clean With Rubbing Alcohol and Dry Thoroughly
- Ensure the surface is free of any oils, polish, or waxes preventing adhesion. Let dry fully.
Use Adhesion Promoter or Primer Spray
- Products like 3M Super 77 or Loctite Adhesion Promoter can help the adhesive grip and bond better to the mounts.
Switch to Sew-On Velcro Strips
- If adhesive strips refuse to stay secured, sewing on strips with a heavy duty stitch may be the most permanent option.
Add Small Piece Behind Ends
- For Velcro strip ends that peel up, add a 1″ x 1″ piece behind for extra sticking power in problem spots.
With some preparation help for older tonneaus, you can get even stubborn Velcro strips to stay secured long-term.
Can I Reinforce My New Velcro Strips for Added Durability?
Once you have your new Velcro strips installed, there are some optional steps you can take to reinforce them and extend their life:
Apply UV Protection Spray
- A UV resistant spray helps protect against sun damage and premature wear. Reapply after cleaning.
Sew Ends in Place Near Seams
- Sewing just the last 1/2″ of the Velcro ends helps prevent peeling. Use strong nylon thread and tight stitch.
Seal Hook and Loop Sides Together When Not in Use
- Pressing the soft side to the hook side when the cover is off can protect the Velcro from dust and UV.
Clean Only With Soft Brush and Mild Soap
- Avoid using harsh chemicals that can break down adhesives. Gently brush debris from Velcro.
Check Strips Periodically for Tight Fit
- Make sure Velcro stays flush to rails over time. Heat and cold can cause contraction or expansion.
With some added protection and care, your new Velcro strips can last for many years securing your tonneau cover properly.
What Are Some Signs It’s Time to Replace My Tonneau Velcro?
To maximize your tonneau cover’s life, it’s important to periodically inspect the condition of your Velcro strips. Here are some clear indicators it’s time for new Velcro:
- Hooks and loops no longer adhere securely when pressed together
- Strips have become hardened, brittle, cracked, or deformed
- Velcro is peeling off the side rails or cover material
- Rips, tears, or missing sections of the Velcro strip
- Visible sun fading or discoloration of the Velcro
- Strips have extensive dirt/debris embedded that can’t be cleaned
- Velcro ends don’t sit flush with rails or cover seams
- Cover feels loose or sagging when closed due to Velcro wear
At the first signs of any of these issues, it’s best to go ahead and replace your tonneau’s Velcro strips before they fail completely. Waiting too long can allow your cover to flap open and cargo to fall out.
Can I Upgrade to Heavy Duty Velcro for Extra Strength?
If you use your tonneau cover frequently or haul heavy cargo, upgrading from standard Velcro to heavy duty industrial strength Velcro is a smart idea:
- Look for adhesive-back strips made with dense nylon or polyester backing for durability
- Seek aircraft grade hook and loop rated for high temperatures and frequent opening/closing
- Choose thick 3/4″ or 1″ wide strips to maximize holding power
- Find Velcro with UV, water, and corrosion resistant coatings to withstand the elements
- Consider sew-on heavy duty Velcro if adhesive strips don’t stick to your tonneau well
- Opt for longer strips to have more overlapping contact area vs. short strips
Upgrading to rugged, overbuilt Velcro is more expensive but delivers added security for your cargo and peace of mind on the road.
Can I Get My Velcro Strips Repaired Instead of Replaced?
While it is possible to repair small sections of damaged Velcro strips, most tonneau cover experts recommend full replacement for reliability. Reasons full replacement is better:
- New adhesive may not bond well to old, worn velcro adhesive
- Exposure to elements makes uniform repairs difficult
- Sections prone to failure means whole strips are compromised
- Repairs add thickness affecting flush mount to rails
- Cheaper to replace full strips than meticulously repair
- New factory strips ensure perfect fit and function
For such a vital tonneau component, new OEM or aftermarket replacement Velcro strips provide the best performance and security.
Conclusion
Over time, those Velcro strips on your tonneau cover take a beating from cargo, weather, UV exposure, and repeated opening and closing. But replacing worn out Velcro is easy and affordable. Take measurements, find the right fit for your cover brand and model, and proper installation ensures your cover stays tightly sealed.
With heavy duty Velcro strips from reputable brands, you can rely on years of reliable service securing your truck bed cover. Keep an eye on your Velcro’s condition and replace at the first signs of wear for optimal cargo protection on the road.


